PETROTECH Company

Based by Knowledge and Technology

PETROTECH Has Developed a New Generation of ATEX-Certified Instruments

The signals of the ITX Transmitter or the magnetic fields can be received by an instrument outside the pipeline.

Flexible Solutions

THE INSTRUMENT FOR ACCURATE PIGGINGADVANTAGES:

ATEX EPD available
Monochrome, non-reflecting graphics display
Keypad-operated hand-held unit
Able to detect extreme low frequency and magnet signals
Built-in GPS module (time/location)
Bluetooth interface

SOLUTION

PETROTECH’s EPD device comes with a new ergonomic design, improved graphic display, and extended detection capabilities. The electronic tool detector device is used in combination with a transmitter (ITX series), or magnetic signals from in-line inspection (ILI) tools or cleaning tools equipped with tracking magnets.

TECHNOLOGIES/KNOW-HOW

The EPD includes a hand-held unit, the antenna, an antenna cable for the connection, and the carrier for easy handling of the EPD.
It is part of our tool tracking and locating system. In addition to determining the precise location of a stationary tool, the device can be used for monitoring the passage of a tool.
A tool locating system is basically recommended for use with the following tool types/sorts:

  • Cleaning tools
  • Batch separation using tools
  • Smart tools
  • Leak-seeking tools
INSTRUMENTS

INSTRUMENTS

HIGH-QUALITY INSTRUMENTS MAKE THE DIFFERENCE

The PETROTECH DR supports industries, with a focus on integrity and maximizing asset lifespan. Our wide range of products and services contribute to safe and reliable infrastructure operation.

PETROTECH MAKES THE DIFFERENCE

PETROTECH is an expert in sensor and data acquisition technologies and supplies sophisticated instruments. Such as body inspection systems for pipe mills, data loggers, tool tracking and locating systems, and other sensor systems. Our products are designed and built with high in-house production depth. More than 200 employees at our research and development centers, enable us to create and provide professional and customized solutions in a very short time frame. The diversified know-how of the PETROTECH in the engineering of electronics, mechanics, plastics, sensor technologies, networks, and software solutions, is the basis for providing state of the art technology.

RELIABLE AND POWERFUL

Our wide variety of expertise and long-term experience enables us to provide cost efficient and reliable solutions for our customers. PETROTECH is the first choice for instruments of the highest quality. With a robust and ergonomic design for long-life operation, even in harsh conditions, or for special applications such as ATEX certification. We focus on system integration and comfortable interfaces. A complete range of instruments are used for our inspection services and are continuously improved on the basis of our operations experience.

AVAILABLE WHEN YOU NEED IT

Our in-house production and locations provide an optimized process to dispatch time, technical in-house services, as well as an on-site support if necessary. All products are provided as single components or complete systems.

SOFTWARE – EASY DATA ACCESS AND ANALYSIS

PETROTECH has created customized software solutions and services for various industries. Developed entirely in-house, our software interface ensures easy data visualization with functionalities such as project administration, data reading, and reporting.

ATEX COMPLIANT INSTRUMENTS FOR HAZARDOUS ATMOSPHERE

Our commitment to a safe working environment is demonstrated by the extensive range of instruments matching the industry standards and regulations. PETROTECH production quality assurance is certified according to DIN EN 80079-34, which allows us to manufacture ATEX equipment.

PETROTECH has a team of qualified experts responsible for handling, documentation, and maintaining ATEX relevant equipment and components.

All equipment, materials, and accessories have to be ATEX certified to be permitted to operate within a designated ATEX zone.

TOOL TRACKING AND LOCATING SYSTEM, KNOWING WHERE THE ILI TOOL IS

PETROTECH’s tool tracking and locating system is a two-in-one solution. It provides highly reliable detection of inspection and cleaning tools in pipelines. It can also track and locate in-line inspection or cleaning tools during their passage through a pipeline. The system is equipped with extremely low frequency (ELF) transmitters or strong magnets. The signals of the Intelligent Transmitter (ITX) are detected by a receiver. We deliver a complete system that consists of an Electronic Tool Detector (EPD) and an Intelligent Transmitter (ITX).

We also offer a Pipeline Data Logger (PDL), Temperature Data Logger (TDL), Above Ground Benchmarker (BM), and Marker Magnets (MM). Our customers can combine any of these components to meet their specific needs.

As a one-stop shop, PETROTECH offers tailor-made cleaning tool products and cleaning services for a variety of applications, with carefully selected components, and a selection of cleaning tools.

PETROTECH PROVIDES

PETROTECH PROVIDES

A robust stainless steel housing for harsh operation conditions in the most liquid and gaseous media

  • Long operating time
  • Selectable signal mode from 1:1 to 1:6 or continuous (depending on tool speed and required battery lifetime)
  • Easy battery replacement
  • 22 Hz extremely low frequency signals
  • Transmitters, that are available for pipes with an outside diameter between 3” and 56“
  • A wide range of cleaning tools and equipment

AND WORKS FOR

  • Liquid, Crude Oil, Water, Gases, Refined products

OPERATION ACTIVITIES

  • Cleaning, Flooding, Dewatering, Inspecting, and Batching

 

ELECTRONIC TOOL DETECTOR (EPD III / ATEX EPD), A STREAMLINED DEVICE

THE HAND-HELD RECEIVER

PETROTECH’s EPD III device comes with a new ergonomic design, improved graphic display, and extended detection capabilities. The Electronic Tool Detector device is used in combination with a transmitter (ITX series), magnetic signals from in-line inspection (ILI) tools, or cleaning tools equipped with tracking magnets. It is part of our tool tracking and locating system. In addition to determining the precise location of a stationary tool, the device can be used for monitoring the passage of a tool. The EPD includes a hand-held unit, the antenna, an antenn a cable for the connection, and the carrier for easy handling of the EPD.

ADVANTAGES

  • ATEX EPD available
  • Monochrome, non-reflecting graphics display
  • Keypad-operated hand-held unit
  • Able to detect extreme low frequency and magnet signals
  • Built-in GPS module (Time/Location)
  • Bluetooth interface
THE VALUE OF PETROTECH TOOLS

THE VALUE OF PETROTECH TOOLS

To track and locate during their run, inspection or cleaning tools are usually equipped with an intelligent transmitter (ITX), or with magnets. The electromagnetic signals of the ITX transmitters can be received by an instrument outside of the pipeline, e.g. the Electronic Tool Detector or Above Ground marker.
Their compact, rugged design and robust materials allow operation in virtually all products and media. ITX transmitters are available for all pipe sizes from 6” to 56”. For smaller sizes up to 12”, complete transmitter tools are available. 

For larger sizes, a bolt-on flange is used for easy mounting of the ITX to any cleaning or inspection tool. PETROTECH’s transmitters operate up to 1000 hours with a signal range of up to 23 meters.
All ITX transmitters are designed for use with PETROTECH’s tool tracking and locating receivers and cleaning tools. They feature a compact design, a high signal range for long-distance detection, and a longer operating time. They are also best in class for performance, and safety features, and can be activated by an external switch.

ABOVE GROUND MARKER, DETECTION AND RECORDING

REFERENCE LOCATION

During in-line-inspection runs, the passage of inspection tools is monitored with above ground marker systems.
PETROTECH’s BM provides highly accurate reference points at specific intervals along the pipeline. The device uses accurate clocks and locations which are synchronized by GPS time. They are able to detect and record very precise small changes in the magnetic field, generated during the passage of in-line inspection tools and transmitter signals. After inspection runs, the data of the tool and all markers are correlated by time in order to get highly accurate reference points.
The Full Service Box is developed for easy transport, quick recharge, and fast read out.

ADVANTAGES

  • Precise reference points by GPS (Time/Location)
  • Non-reflecting digital display
  • Fast data acquisition
  • User friendly software
  • Robust & proven system
  • Compact size
  • Full-Service Box (Transport/Recharge/Read Out)
MARKER MAGNETS

MARKER MAGNETS, COST-EFFECTIVE AND ADAPTABLE BENCHMARKING

MARKER MAGNETS FOR PIPELINES

In order to detect pipeline damage or weakness, pipes are regularly examined with inspection tools. As it travels through the pipeline, the inspection tool detects the present state of defects and possible weak points and then records these in an internal memory unit.
The magnets are attached at precisely defined locations every 1-2 km, typically in the 12 o’clock position on the pipeline. When the tool passes this point, its electronics will register a strong magnetic field and record its location in an internal memory unit, along with the precise time of day.
For pipelines with higher wall thickness or exterior coatings, a heavy-duty marker magnet is available.

ADVANTAGES

  • Reliable reference points are also available for difficult environments (Offshore services, mountainous terrain, shore areas, salt water)
  • Long lifetime and durable design
  • High-performance polyurethane elastomer
  • Flattened shape for decreasing accidental removal
  • Stronger magnets available on request

PIPELINE DATA LOGGER, THE POWERFUL DATA ACQUISITION ADD-ON FOR CLEANING TOOLS

ADD INTELLIGENCE TO YOUR TOOLS

PETROTECH’s Pipeline Data Loggers (PDL and ATEX PDL) are designed to collect and store operational data during a pipeline inspection. They provide operators with detailed time-dependent data such as the temperature of the medium, pressure conditions in the pipeline, differential pressure, and acceleration. The PDL is designed as a stand-alone unit, which can be added to any pipeline cleaning or inspection tool from 6” to 56”. The newest development is PETROTECH’s ATEX PDL which offers several advantages, such as an indication of bends including bend angle.

The user-friendly software makes it easy to configure and read out the stored data. All data can be analyzed based on various criteria and visualized with PETROTECH software.
By analyzing the data, it is possible to use recorded temperature profiles for wax models, to detect and locate restrictions and deposits, monitor tool behavior, assess cleaning progress and effectiveness, and verify pipeline conditions.

FULL SERVICE OF DATA ACQUISITION & REPORTING

The provided software allows tiled displays of the different measurement criteria. It is an intelligent platform to select and synchronize time frames of particular interest. We offer full service that includes the data acquisition and reporting of your survey results.

ADVANTAGES

  • Precise recording of operational data
  • Robust stainless steel housing
  • Functions in almost all media
  • Max. pressure 200bar (Up to 300bar on request)
  • Standard operating temperatures from -20°C/-4°F to 75°C/167°F (Up to 150°C/302°F on request)
  • Can be mounted on tools used for 6” to 56” inspections
  • Fast accurate data reporting
  • ATEX compliant version available

TEMPERATURE DATA LOGGER, PRECISE LOGGING

TEMPERATURE CONDITIONS

The temperature data logger (TDL) is a very precise logging tool with high accuracy and outstanding measurement resolution. It can be used to record the temperature changes of a pipeline over time.

The system consists of three main components; which are the measuring tip (metal tip or magnet), a rod/lance with a length up to 3 meters or an attached cable sensor, and an electronic battery case.

ADVANTAGES

  • Temperature measurement with high resolution, high accuracy, and low drift
  • Wireless data transmission
  • User friendly software
  • Temperature rod/lance from 1,5m/5ft – 3m/9,5ft
  • Magnet sensor version for above-ground pipelines
CLEANING PRODUCTS

CLEANING PRODUCTS

Inline cleaning addresses the challenge of contaminated pipelines and can be utilized during commissioning, regular cleaning, and for pre-inspection cleaning.

Our Cleaning Tools have been used for pre-inspection pipeline cleaning operations. We offer tailor-made cleaning tool products and cleaning services (PTClean Service) for a variety of cleaning applications. Components include brushes, cups, discs, magnetic spacers, and electronic instrumentation; such as transmitters and pipeline data loggers. We tailor our tools to your application and deliver standard configurations at competitive pricing.

PTCLEAN SERVICE

The PTCLEAN service begins with close cooperation with the pipeline operator. An analysis of the pipeline conditions is conducted, based on past in-line inspection measurements, pressure and flow readings, cleaning records, and relevant documentation. Subsequently, the development and implementation of a tailored cleaning program are carried out.

The progress of the cleaning program can be documented and monitored with our asset integrity management software suite.

SOFTWARE TOOLS FOR PIPELINES

PETROTECH uses a suite of software tools that support asset maintenance in a safe, secure, and cost-effective manner. PETROTECH’s main objective is to provide an efficient, auditable, and well-structured integration process to support operators in:

  • Identifying potential for operational lifetime extension of an asset with balanced costs
  • Reducing downtime during operation by having an optimized risk-based maintenance plan
  • Avoiding unnecessary repairs and interventions
  • Defining appropriate inspection intervals from a proactive rather than reactive approach
PTGEO SERVICE

PTGEO SERVICE

Knowing the accurate position of your pipeline is crucial for managing your assets in Geographical Information System, and for planning field activities like maintenance work and field verifications.

If your pipeline is exposed to ground hazards, PETROTECH PTGeo Service is a key element to assure pipeline integrity by identifying pipe movement and bending strain. PETROTECH uses the latest technology in inspection to obtain data for our PTGeo services (PETROTECH Geographical). Our well-structured, certified data evaluation process provides exact pipeline reference coordinates as input for an illustrated plan, elevation, and distance view. Findings from other inspections can be geographically referenced with the same high accuracy.

WE TRANSLATE TECHNOLOGY INTO SOLUTIONS

PETROTECH makes a difference, with the extensive long-term experience and expertise of our employees. This enables us to offer cost-efficient and reliable solutions for our customers. Our in-house production and global locations provide instruments at the right time and location, that are flexible and of the highest quality.

It is the promise that we at PETROTECH deliver, by enhancing the operations of our customers, making them safe, cost-effective, and more efficient.

We are a worldwide provider of cutting-edge solutions in all areas of the integrity process chain. We suit a wide range of industries: Oil & Gas, Energy, Process, Mining, Manufacturing, Telecommunications, and Transportation; for a wide range of assets, including pipelines, tanks, and vessels as well as wind turbines, trains, telecommunication towers, and many more.

The PETROTECH is privately owned and financed, we are not bound to stock markets or strategic investors.

Please get in touch if you have a general Question about our services.

INDUSTRIES

EXCELLENCE THROUGH EXPERIENCE

OIL & GAS

At PETROTECH, we offer a wide range of products and services to help global oil and gas operators ensure the safety, longevity, and performance of their assets. Customers rely on our technology, expertise, and experience, as well as our commitment to inspection, data quality, and integrity management. They trust our skilled team to tackle even the most complex projects safely.

HYDROGEN

Our goal is to prepare the pipeline industry for future fuels like hydrogen, carbon dioxide, and ammonia. We offer a roadmap with practical processes for integrating these energy sources into the grid, ensuring operators have innovative and sustainable solutions. With our extensive experience in transporting various media, we provide expertise in assessing pipeline integrity for the benefit of your grid.

PROCESS

Our customers in the process industry understand the crucial importance of plant safety and efficiency. That's why they turn to PETROTECH to optimize the integrity and availability of their critical assets, such as storage tanks, piping, and pressure vessels. Additionally, our innovative retrofit-ready PETROTECH EMAT Flowmeter offers precise and stable flow measurement for liquid, gas, steam, and multiphase applications, even in challenging conditions.

MANUFACTURING

We have extended our pipeline inspection expertise to the steel mill, integrating inspection systems into the manufacturing process to assess hot steel plates and pipes as they are produced.

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